Equipment Scale: A total of 50 units, with main models including VMC855, VMC1160, VMC1270, and VMC1580. 20 of these are high-end models added in 2023, equipped with the FANUC 0i-MF Plus CNC system, offering a 30% improvement in response speed.
Core Parameters: X/Y/Z axis travel ranges from 850×500×500mm to 1500×800×700mm, spindle speed range 8000-12000rpm, positioning accuracy ±0.003mm, repeatability ±0.0015mm, and an automatic tool changer with 24-30 tool magazines, achieving a tool change time of only 0.8-1.2 seconds.
Machining Range: Focuses on machining plate, disc, and valve parts. Processable materials include aluminum alloy, carbon steel, stainless steel, alloy steel, mold steel, cast iron, brass, and engineering plastics (POM, PC, nylon, etc.). Maximum workpiece weight is 800kg. Supports single-piece machining, batch production, and mixed order processing.
Suitable Applications: Machining of standardized and customized parts for automotive parts, industrial equipment, electronic equipment, automation equipment, medical devices, hydraulic valve blocks, molds, etc.
Equipment Scale: Four core machines, models including HMC500, HMC630, HMC800, and HMC1000, all equipped with the Mitsubishi M80 system and a fourth-axis rotary table (A-axis). Rotary table indexing accuracy ±10″, repeatability ±5″.
Core Parameters: X/Y/Z axis travel 800×800×600mm to 1800×1600×1500mm, spindle power 15-22kW, torque 120-500N·m, supports constant surface speed cutting, equipped with a 32-piece chain tool magazine for automatic switching of complex tool combinations.
Machining Range: Specializes in box-type and multi-faceted machined parts, such as engine blocks, reducer housings, gearbox housings, and precision fixture bases. It can handle cast iron, aluminum alloys, stainless steel, and other metal materials. The maximum machining size in a single setup can reach 1800×1600×1500mm.
Suitable Scenarios: High-precision mass production of automotive powertrain components, industrial robot body structures, and high-end equipment housing parts.
Equipment Scale: 6 high-end models, including VMC1370-5X, VMC1160-5X, and 2 imported 5-axis simultaneous machining centers, equipped with the Heidenhain iTNC530 CNC system, supporting 5-axis simultaneous interpolation calculations and complex surface programming.
Core Parameters: X/Y/Z axis travel 1160×700×600mm to 1370×800×700mm, A-axis swing range -120° to +30°, C-axis rotation range 0-360°, maximum spindle speed 15000rpm, positioning accuracy ±0.0025mm, equipped with a 36-tool magazine and an online tool detection system.
Machining Range: Proficient in machining complex spatial contour parts, such as aero-engine impellers, turbine blades, precision mold cavities, medical device joint components, automotive turbocharger impellers, etc., and can handle difficult-to-machine materials such as titanium alloys, high-temperature alloys, and high-strength steel.
Suitable Applications: High-end aerospace components, precision mold manufacturing, core components for medical devices, and other fields requiring extremely high shape complexity and precision.
Equipment Scale: Four large machines, models including GMF3216, GMF4028, GMF6028, and GMF8042, featuring an integral cast iron bed and gantry frame, aged to eliminate internal stress, ensuring high rigidity and stability.
Core Parameters: Maximum X/Y/Z axis travel up to 8000×4200×1800mm, spindle power 37-55kW, torque 500-1200N·m, positioning accuracy ±0.015mm/1000mm, equipped with an automatic head changer, capable of switching between four attachments: vertical milling head, horizontal milling head, universal angle milling head, and boring head, with a head change time ≤30 seconds.
Machining Range: Specializing in five-sided machining of large and heavy workpieces, such as machine tool beds, large mold templates, engineering machinery structural components, wind power equipment parts, and ship fittings. Maximum load capacity reaches 35 tons, supporting both single ultra-large parts and batch processing of large structural components.
Suitable Applications: Heavy machinery manufacturing, large mold processing, core structural components for new energy equipment, and other fields requiring large stroke and high rigidity machining.
Personnel Composition: Over 50 technical backbone personnel, including 6 senior programmers (all holding advanced CNC programming certifications), over 40 experienced operators (average 8+ years of industry experience), 3 quality inspection engineers, and 2 process optimization experts.
Core Capabilities: Programmers are proficient in mainstream programming software such as UG, Mastercam, and HyperMill, and can perform toolpath optimization and simulation verification for complex parts; operators are familiar with the machining characteristics of various materials and can accurately control cutting parameters; inspection engineers are proficient in operating and analyzing data from precision inspection equipment such as coordinate measuring machines and laser interferometers.
Service Guarantee: We implement a “one-on-one project follow-up system,” assigning a dedicated process engineer to each order. From initial communication and solution design to production and delivery, we provide full-process support to ensure both production quality and efficiency meet standards.
Preliminary Planning: Upon receiving an order, process engineers communicate thoroughly with the customer to clarify key information such as the part’s purpose, precision requirements, and material properties. Based on equipment capabilities, they develop the optimal processing plan, conduct toolpath simulation and process verification, and avoid risks in later processing.
Production Process: A MES (Manufacturing Execution System) is used to monitor production progress and processing parameters in real time, recording processing data for each machine and each workpiece to achieve “full traceability”; regular maintenance and precision calibration of equipment are performed, using laser interferometers, ballbars, and other equipment to test machine tool positioning accuracy and repeatability, ensuring the equipment is in optimal working condition.
Inspection Process: Equipped with an advanced cluster of inspection equipment, including two coordinate measuring machines (measuring range up to 3000×2000×1500mm, measurement accuracy ±0.002mm), one laser tracker, a surface roughness tester, a roundness tester, a spectrometer, a hardness tester, etc., enabling comprehensive inspection of parts’ dimensions, form and position tolerances, surface quality, and material hardness. For complex parts, 3D scanning technology is used for full-dimensional inspection, generating detailed inspection reports to ensure accurate and traceable data.
Post-processing: After machining, parts are cleaned and rust-proofed. Surface treatments (such as anodizing, electroplating, spraying, etc.) are performed according to customer requirements.
Finally, packaging and logistics are carried out to ensure the parts are not damaged during transportation.
All finished products are packaged to high standards for shock resistance, rust prevention, and scratch resistance: inner layer of film/bubble wrap, middle layer of foam/pearl cotton, and outer layer of carton/wooden crate (waterproof and moisture-proof export wooden crates are used for sea freight). All products are clearly labeled with product model, quantity, batch number, etc., to avoid confusion during transportation and receipt; precision aluminum castings are packaged with customized shock-resistant packaging to ensure zero damage during transit.
We have long-term partnerships with logistics and freight forwarders, offering various shipping methods based on your delivery time and budget requirements. We handle all export formalities (customs declaration, commodity inspection, documentation) for you, providing door-to-door delivery service, eliminating the need for you to handle complicated logistics processes.
International Express (DHL/FedEx/UPS/TNT) - Fast delivery, suitable for small batch samples; Air Freight - Fast speed, suitable for expedited large-volume shipments; Sea Freight - Cost-effective, suitable for large full container loads.
contact@apexmachinary.com
+86 555 66545